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Spec guide

Unicorn bottle size guide: 10ml to 120ml, and what each size is for

Picking a size is a production decision, not a marketing one. Headspace, tip diameter and case quantity all move with it.

Chubby Gorilla unicorn bottle size guide: clear PET dropper bottles from small to large
Chubby Gorilla unicorn bottles from 10ml to 120ml: every size runs on the same child-resistant closure family

Size by product type

A quick mapping used by most fillers.

  • 10ml to 30ml: nic salts, samples and regulated single-serve markets
  • 50ml to 60ml: shortfill with room for a nicotine shot
  • 100ml to 120ml: high volume shortfill and value SKUs

Headspace and fill accuracy

Fill to the shoulder and the bottle will weep at the tip after transit temperature swings. Leave the specified headspace so the bottle can flex without pushing liquid past the closure.

Tip diameter and your filling line

Tip diameter decides whether your nozzles seat properly. Confirm the diameter on a sample before scaling, because a small mismatch produces a large reject rate at speed.

Case quantities and cost per unit

Cost per unit drops in steps at case, carton and pallet. If your annual run rate crosses a step, buy to the step rather than the order.

Mockups and reference shots

Click any thumbnail to open the full size view. Use the arrow keys to move through the set.

Documents for this guide

The drawings, specs and certificates behind the numbers on this page. Preview them here first, no form in front of it.

  • Labels and dimensions

    Label panel sizes and bottle dimensions per format, so your printer can set up artwork without guessing.

    Drawings
  • 2026 full product catalog

    Every stocked format with sizes, closures, materials and the customization options: finishes, printing, labeling and PCR resins.

    PDF

Frequently asked

Which unicorn bottle size is best for shortfill?
60ml and 120ml are the standard shortfill formats, sized so a nicotine shot can be added without overfilling.
Do all sizes use the same cap?
No. Neck finish varies by format, so always order bottle and closure as a matched set.
Can I get case pricing?
Case pricing is shown in the catalog, and pallet or annual program pricing is available on request.

Compare sizes in stock

Need volume pricing?

Need this priced at volume?

Send the format, the fill and your annual run rate. We come back with real numbers.

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